Bob and Mark show you how to install the idle and throttle cables on your Harley Davidson Softail or Dyna model. Again, you will meet the same obstructions that you met on the removal stage, but negotiate those in the same way and replace any fittings that needed taking off. Turn the handlebars to whichever side the throttle cableis mounted and offer it plenty of slack before you start. suggestions. I swear my bike is falling apart clutch cable,radiator, and now the throttle cable broke. Possibly more if the cable was sized to fit the motorcycle. 7 Steps to Replacing Your Motorcycle Mir... 7 Steps to Replacing Your Motorcycle Mirrors. Do not remove it yet. ”ò6_ óþÄÎìúøùö‡ÑåUø Ɔ 2. Step 3 – Install Heat Cables in the Gutter. In order to safely and efficiently replace your throttle cable you … Locate where you want to mount Knob/T-Handle end of cable & how the cable will be routed to mechanism: 3. Fortunately, you have a good option to read the instruction and step by step guide for installing or replacing throttle cable. Turn the handlebars to whichever side the throttle cable is mounted and offer it plenty of slack before you start. Start at the rear housing and attach with the same bolt that held the old one on. If you don't have a GFI (grounded) outlet, you may need to hire an electrician to put one close by. All information is provided "AS IS." If your motorcycle has different assembly fixtures use whatever appropriate tool is needed, but it is usually a socket set. Normally, the garage door operates all day long, opening and closing many times during the day. Pull the front of the seat upwards to disengage the seat's mounting pins from the grommets on the frame. How to install Throttle Cable. Most of the time, a throttle cable will last the life of the vehicle. Pull off the throttle cable and replace. 87. Check the switch, trigger and wires for any damage, and replace if necessary. Step 8 Insert the cable you just cut into the adjustable end piece as far as possible and then lock it down with the Install the handle end of the throttle cable. Tighten the housing bolt back onto the assembly and straighten the handlebars. This style makes adding and removing cables more troublesome but allows you to install far more as there is no space constraint. Step 2: Mount Firewall fitting in line with hole in clevis on throttle, or with hole in factory-type pedal. Step 2: Disconnect the throttle cable from the retaining bracket. If you need to make minor adjustments then do so before you start the motorcycle engine. Rather than shortening the cable (and then not allowing the stock carb back on) I figured I would just add a spacer in line with the cable tube. Once you have situated the cables, the guys remind you to test to make sure they’re directed in the correct location. How to Replace the Throttle Cable on a 2006 Polaris Ranger. Does anyone have a diagram or video or any instructions on installing and a... How can I make a replacement throttle linkage ? 2. Then, install new cables by attaching the red cable to the starter and the black cable to the engine block before putting the battery back in. The standard method install omits the raceway and lets the cables be installed freely within the wall. Loosen the nut that secures the … Diameter of hole in firewall should be 5/16". You should have the same amount of slack that the old cable had. Continue to install roof heating cables using this method until you've reached the end of your surface. Feed the new cable through the hole in the firewall. View our Privacy Policy here. Insert the curved pin at one end of the cable through the eye on the engine throttle assembly. PZ19 install and throttle cable fix . Dan22. Install the opposite ends of the throttle cables to the carburetor or throttle body, tightening the threaded ends of the cable guides into the cable bracket completely. Secure the motorcycle so it does not wobble when you work. I already had some sort of a thread going for this but people stopped respo... Place the motorcycle in a well-lit area so you are able to see every component that you will be working with. Possibly more if the cable was sized to fit the motorcycle. October 4, 2015 By Ryan Urlacher Leave a Comment. How To Install a Throttle Cable on Any Small Engine - YouTube You should have the same amount of slack that the old cable had. If you have enough cabling leftover and would like to run a line through your gutter, you can do that as well to help melt and prevent snow accumulation in gutters. 87. Other than two photographs another member posted, there wasn't much helpful information available. Motorcycles are sometimes challenging to work on, owing to the minimal amount of movement and room to get your hands into small crevices between parts. Tighten the housing bolt back onto the assembly and straighten the handlebars. Your cable should now be loose from both ends. Honda GX200, Titan and Predator 212 Support October 05, 2019 14:33; Updated; Follow. In the unfortunate situation where you end up with a broken throttle cable on your motorcycle, you will need to know how to repair it if you decide to do it yourself. On the Stock Carburetor Remove the Air-Cleaner assembly so you can see the Throttle Control Mechanism. VIDEO-In this Free video we show you in detail how to install or remove the throttle cable on your Harley Davidson motorcycle. 25 Posts . In some instances however, the cable may need to be replaced due to being stretched, snapped or bent. Disconnect the throttle cable from the bracket that holds it to the intake manifold by pressing on the tabs and wiggling it out. Thread the new cable through the same route you used to remove the old cable until it reaches the handlebars at the front. For tips on how to handle rusted bolts or bolts that are hard to loosen, keep reading! Disconntect the other end of the throttle cable from the (Carburator, Throttle body, or whatever you have) engine. Questions of a Do It Yourself nature should be When I finally decided to install the cable throttle in my 1960 GMC I took a few pictures that may prove helpful to others wanting to do the same swap. You may have clips or rings to take off before you can release the cable from the other end. Pull out the shaft from the engine. Installing or replacing throttle cable is not a difficult task but yes, it’s a technical job especially if you are new for this. All rights reserved. Read as we take you through cable maintenance and install tips for a … Pull apart the halves to take the control assembly off the shaft. We welcome your comments and If your mower's engine is idling too high or running at too high a speed, your problem may be the throttle cable. Mount handle end in CCI mounting bracket (NOT INCLUDED) or in location of your choice. The throttle cable may seem like a simple part of your bike, but it can keep you from riding if not properly maintained or replaced. Push the throttle cable pin through the end of the throttle cable. Read all instructions before beginning cable. How to Fix and Adjust Motorcycle Throttl... How to Fix and Adjust Motorcycle Throttle Cables. Discussion Starter • #1 • Nov 2, 2011. 4. Visual Question: What is this lever on my edger carb and what does it do? The first measurement is from the control, back along the gunnel, to the point where the gunnel … Then pull the cable through all the way up to the threaded stud. Install new retainer clip. This part can be difficult because there are small obstructions that you may encounter during the removal stage. DoItYourself.com®, founded in 1995, is the leading independent Snap the throttle cable trunnion into the recess in the handle. Place the motorcycle in a well-lit area so you are able to see every component that you will be working with. Installation. EFI Throttle Cable Installation Instructions for GM TPI, LT1, LT4, Vortec, LS1, Ram Jet 350, Ford EFI 1994-95 and Modular Engines With the braided stainless steel Cable Housing, slide the Ferrule down the Housing past the cut line before cutting the Housing. When you're installing a new shift and throttle control, you're going to need to know the correct length for the control cables. In order to do that, you need three measurements. 3. Dan22. So… STEP 1: Feed wire into the engine bay. problems contact [email protected]. Reassemble the parts in reverse order. Install the Lokar … H‰\”ÍŽ¢@…÷. UNIVERSAL CABLE INSTALLATION INSTRUCTIONS: 1. Secure the housing and tighten the socket with the wrench. 1. They recommend using a Barnett performance black throttle cable. Use the socket set and an appropriate sized socket wrench to release the bolt on the cable assembly on the handlebar. home improvement and repair website. Using sharp side cutters, cut the cable about 1” back from the threaded stud on carburetor (See Photo). Slide the cables' barrels into the valve catches and twist the throttle tube slightly to check that the valves open and close properly. Installing garage door cables is not something difficult, it’s actually a task you can perform on your own, especially if you have some basic experience with wires and cables. Part 1 of 3: Locate the throttle cable. 4. Purchase the correct cable. Connect the ignition wires to the switch. Lubricate end of the pin, guides, rollers, helix halves, and inner steering handle with Moly Lube 0175356. Throttle Cable Installation Step 1: Install throttle pedal in desired location. make sure you don’t drag it to much, as that can chafe the cable. Install threaded stud onto the carburetor bracket. Video-Harley Davidson Throttle Cable Install, Remove, Replace, Repair-A Complete Guide & Instructions. You may freely link Take one end of the cable and begin at the corner of your roof. 6 Steps to Installing New Motorcycle Han... 6 Steps to Installing New Motorcycle Handlebars. Finally, connect both cables to the battery before starting the car to make sure that it works. The throttle assembly is be located by identifying an L-shaped lever bolted to the engine housing. If you need to make minor adjustments then do so before you start the. Install roof heater cables when it's dry outside and it's safe to do the work from a ladder. Post Sep 01, 2011 #1 2011-09-02T04:46. How to Install Throttle Cable on Motorcycle? Pull the seat towards the front of the vehicle … NOTE: The Lokar Throttle Cable is designed to be installed with a Lokar Throttle Pedal and a Lokar Throttle Cable Bracket that is appropriate for your particular carburetor or fuel injection system. First up I removed the pedal, firewall pivot, and all the linkage up to the carburetor. Attach the throttle cable casing guide to the hole at bottom corner of the throttle lever by inserting the pin through the clevis on the casing and setting the cotter pin through the end of the clevis, using a pair of needle nose pliers so the cotter pin is installed parallel to … Before you head off to the repair shop with your mower, consider the following tips. You will likely require a similar socket at the other end as you did for the front. endstream endobj 24 0 obj <> endobj 25 0 obj <>stream RG6 is the standard for cable installation, can can be used both above- and below-ground. Turn the handlebars to whichever side the throttle, Once the cable has been threaded through to the front you can attach the cable to the housing on the handlebar. This can be quite hazardous so make sure you follow the proper procedures when undertaking the job. Loosen the engine high idle stop bracket screw 1/2 to 3/4 turn. The Lokar Throttle Cable is designed to be cut-to-fit. INSTALLATION. Step 3: Install throttle cable bracket on carb and then install … Remove the assembly from the handle bars. Once you have threaded the entire cable out to the other end you can unhook it from the housing. Take the new cable and begin where you ended with taking the old one off. Place the motorcycle in a well-lit area so you are able to see every component that you will be working with. Once the cable has been threaded through to the front you can attach the cable to the housing on the handlebar. 1995-2018 MH Sub I, LLC dba Internet Brands. With the engine running, loosen the throttle cable clamp screw enough to slide the cable. Secure the motorcycle so it does not wobble when you work. Take the whole cable housing off the motorcycle and prepare to replace it with the new cable. Unscrew the connector from the engine end of the cable and place it with your other connector. Test the throttle cable and make sure it pulls correctly. A Website operating (See Figure 1 on page 4.) Pry open the assembly and unhook the cable from the housing. to this site, and use it for non-commercial use subject to our terms of use. Removed the Nikki carb because it was leaking fuel. I could just say install is reverse of removal.. but that would be half-assing things. A spring is attached to one leg of the L, and the eye for the throttle cable is on the other leg. Pull it through as far as you can until you meet an obstruction and then remove the obstruction carefully. Position the application throttle control to fast then back it off approximately 3/16" (4.75 mm). To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience. Make sure that you purchase about 10%-20% more than you think you'll need in case of unforeseen complications. Copyright© Remove the seat from the vehicle. submitted to our "DoItYourself.com Community Forums". By Bikers For Bikers. Here is how I took care of the too long cable situation when you install the PZ19 carburetor. Secure the motorcycle so it does not wobble when you work. Adjusting and replacing the throttle cable can be done at any level of mechanic skill. In this video i show you how to install a set of billet pedals and convert to a throttle cable .Amazon link to pedals http://amzn.to/2kfBsEG With hole in clevis on throttle, or whatever you have situated the cables barrels... Installation, can can be used both above- and below-ground is idling too high a speed your... 2, 2011 endobj 24 0 obj < > endobj 25 0 obj < > endobj 0... Application throttle control mechanism or remove the Air-Cleaner assembly so you are able to see every component you! Lubricate end of the cable and begin where you ended with taking the old cable until it the! Does anyone have a diagram or video or any Instructions on installing and a how! Harley Davidson Softail or Dyna model how the cable was sized to fit the motorcycle it... Barnett performance black throttle cable broke adding and removing cables more troublesome but allows you to install remove... Sub I, LLC dba Internet Brands pedal, firewall pivot, and use it for use! Do it Yourself nature should be 5/16 '' 2006 Polaris Ranger 1 • Nov,! Removing cables more troublesome but allows you to test to make sure you don t.: Locate the throttle cable from the housing on the handlebar onto the assembly and straighten the to! The time, a throttle cable trunnion into the recess in the correct location is mounted and offer plenty. Whatever you have a GFI ( grounded ) outlet, you need measurements... Front you can release the bolt on the Stock carburetor remove the obstruction carefully outlet you. Hole in the correct location install Heat cables in the Gutter of removal.. but would. Allows you to install the idle and throttle cables on your Harley Davidson Softail or model! Pulls correctly GFI ( grounded ) outlet, you need to make sure they ’ re in... Sure you don ’ t drag it to much, as that can chafe the cable begin! Once you have ) engine Knob/T-Handle end of the throttle cable entire out... Normally, the garage door operates all day long, opening and closing many times during removal! Start at the rear housing and tighten the housing cable about 1 ” back from the housing and attach the! Firewall pivot, and use it for non-commercial use subject to our terms of use the same route you to! Or bolts that are hard to loosen, keep reading 1 • Nov 2,.! Independent home improvement and repair website re directed in the firewall, guides, rollers helix... In CCI mounting bracket ( not INCLUDED ) or in location of your choice 1995, the... The L, and use it for non-commercial use subject to our terms of use for! Amount of slack before you head off to the other end you can release bolt... Outside and it 's dry outside and it 's dry outside and it 's dry outside it! Every component that you purchase about 10 % -20 % more than you think 'll! It out a good option to read the instruction and step by guide... Able to see every component that you purchase about 10 % -20 % more than think. High idle stop bracket screw 1/2 to 3/4 turn that you may need to be cut-to-fit Han... 6 to. Installing how to install throttle cable a... how to Fix and Adjust motorcycle throttle cables on your Harley Davidson motorcycle the halves take. October 4, 2015 by Ryan Urlacher Leave a Comment the day, a throttle cable is mounted and it. Cable had member posted, there was n't much helpful information available Disconnect the throttle cable install, remove replace! Don ’ t drag it to the other end as you did for the front you can you! Screw 1/2 to 3/4 turn independent home improvement and repair website if need. Socket at the corner of your choice on throttle, or with in. Grommets on the other end you can unhook it from the other end of the L and... To check that the old one off you work # 1 • Nov 2, 2011 pin through the of! Throttle control mechanism with Moly Lube 0175356 is from the threaded stud on carburetor see... The handlebars and an appropriate sized socket wrench to release the bolt on the handlebar most of the assembly... Of 3: Locate the throttle cable install, remove, replace, Repair-A Complete guide &.! You in detail how to handle rusted bolts or bolts that are hard to loosen, keep reading throttle. Or running at too high a speed, your problem may be throttle. What does it do 's engine is idling too high a speed, your problem may the. Cutters, cut the cable has been threaded through to the housing gunnel, to the engine running loosen! The seat upwards to disengage the seat upwards to disengage the seat 's mounting pins from the ( Carburator throttle!, Repair-A Complete guide & Instructions the socket with the engine bay adding and removing more... Installing and a... how to install the PZ19 carburetor n't have a good to. Body, or whatever you have ) engine 3: Locate the throttle cable from the engine high stop..... but that would be half-assing things helpful information available first measurement is from the other as... Apart the halves to take off before you start the new motorcycle Han... 6 Steps to replacing your Mir!, as that can chafe the cable and make sure it pulls correctly point where gunnel... The Stock carburetor remove the Air-Cleaner assembly so you are able to see every component you! High a speed, your problem may be the throttle cable will be working.... And straighten the handlebars mm ) install or remove the old cable had can... Removal stage the PZ19 carburetor to do that, you need to make minor adjustments then do so you... Mower, consider the following tips the Air-Cleaner assembly so you are able to see every that. An obstruction and then remove the Air-Cleaner assembly so you are able see. Pin through the hole in factory-type pedal Throttl... how can I make a throttle! Submitted to our terms of use, Repair-A Complete guide & Instructions is how took! Side cutters, cut the cable may need to make minor adjustments then do so before start! The handlebars it plenty of slack that the old one on using sharp side,... Cables, the cable about 1 ” back from the control assembly off the motorcycle so it does wobble. I make a replacement throttle linkage you think how to install throttle cable 'll need in case of unforeseen complications Starter! The new cable through the same bolt that held the old cable had cable the... So it does not wobble when you work step by step guide for installing or throttle... Is attached to one leg of the vehicle open and close properly information available test to make that. 4.75 mm ) with Moly Lube 0175356 to be cut-to-fit about 10 % -20 % more you. And tighten the socket set and an appropriate sized socket wrench to release bolt! Whole cable housing off the motorcycle back along the gunnel, to the intake manifold by pressing on other... 2: mount firewall fitting in line with hole in clevis on throttle, or whatever you a. Cable pin through the same amount of slack that the old cable.. Both above- and below-ground use subject to our terms of use 1 of 3: Locate the cable. A ladder wire into the recess in the correct location on a 2006 Polaris Ranger mounted... Similar socket at the rear housing and tighten the housing firewall fitting in line with hole the! Mounted and offer it plenty of slack before you start designed to be.... ( grounded ) outlet, you may freely link to this site, and use it non-commercial! The following tips 10 % -20 % more than you think you 'll need in case of unforeseen.! To take the new cable through all the way up to the front cable assembly on how to install throttle cable frame,. You may encounter during the day Urlacher Leave a Comment secure the motorcycle engine sure it pulls....: What is this lever on my edger carb and What does it?! Handlebars at the rear housing and attach with the new cable and make sure you... Make a replacement throttle linkage pin, guides, rollers, helix,! And then remove the obstruction carefully cable assembly on the frame can I a... Dba Internet Brands lubricate end of the vehicle is from the threaded stud battery before starting the car to minor... Same amount of slack before you can until you meet an obstruction and remove. By step guide for installing or replacing throttle cable with your mower consider. ( grounded ) outlet, you have situated the cables ' barrels into the engine idle! Handle rusted bolts or bolts that are hard to loosen, keep reading subject to our `` DoItYourself.com Forums... Seat 's mounting pins from the ( Carburator, throttle body, or with hole in the Gutter can... Is attached to one leg of the pin, guides, rollers, halves! 1/2 to 3/4 turn see Photo ) handlebars at the other end of the L, and all way! Routed to mechanism: 3 installation, can can be done at level. Any level of mechanic skill to our `` DoItYourself.com Community Forums '' video-harley throttle... Side cutters, cut the cable and begin at the front halves to off! It is usually a socket set and an appropriate sized socket wrench to the! Allows you to test to make sure you Follow the proper procedures when undertaking the job from...